Dissemination of IT for the Promotion of Materials Science (DoITPoMS)

DoITPoMS TLP Library

TLP Library

Teaching and learning packages (TLPs) are self-contained, interactive resources, each focusing on one area of Materials Science.

TLPs containing HTML5 animations/simulations are labelled with the tag . We have found that often the HTML5 animations render better in Microsoft Edge, so if your favourite browser does not work very well with them, please try an alternative.

Additive Manufacturing

This TLP provides an introduction to additive manufacturing methods, their advantages and limitations, and how the properties of printed objects are affected by varying printing parameters.

Casting

This TLP introduces a number of important processes through which metallic items can be fabricated from molten metal. As well as detailing the practical aspects of these manufacturing processes, attention is given to the important parameters which determine the microstructure of the finished items.

Creep Deformation of Metals

Creep is a major concern, since it can cause materials to progressively deform, and possibly to fail, under applied stresses below their yield stress. This is particularly likely at elevated temperatures. In this package, the main mechanisms of creep are outlined and some analytical expressions presented that are used to represent its progression. Testing procedures are described, covering both simple uniaxial loading and more complex test geometries. It is shown how creep characteristics can be inferred from the outcome of such tests, requiring in some cases numerical (finite element) modelling of the process. Information is also presented about the design of highly creep-resistant materials.

Introduction To Deformation Processes

This teaching and learning package covers the fundamentals of metal forming processes.

Examination of a Manufactured Article

This TLP provides an introduction to the deconstruction and investigation of the materials and processes used in an everyday item or article.

Finite Element Method

This teaching and learning package (TLP) is an introduction to the finite element method. It covers basic concepts including meshes, nodes, degrees of freedom and boundary conditions. The direct stiffness method is also introduced, as is the global stiffness matrix and interpolation functions. The basic steps in constructing a finite element model are also covered.

Mechanical Testing of Metals

This teaching and learning package (TLP) introduces the basic mechanics involved in mechanical testing of metals, first outlining the meaning of deviatoric and hydrostatic stresses and strains, followed by definitions of true and nominal values and then covering the idea of constitutive laws that characterise the development of plastic deformation. The issues involved in carrying out conventional uniaxial (tensile and compressive) tests, and interpreting experimental outcomes, are then described. Finally, hardness testing is explained, followed by the development of a related technique involving indentation testing that allows full stress-strain curves to be obtained. All of the analyses are based on a continuum treatment of plastic deformation, with extensive numerical modelling, using the Finite Element Method (FEM).

Powder processing

This teaching and learning package (TLP) provides an introduction to the dynamics of powder particles in fluid streams and relates this background to issues such as the time for which such particles remain suspended in air or water and the likelihood of them striking obstacles in their path. It also presents a description of the main routes by which (ceramic or metallic) powders are converted to solid objects.

Recycling of Metals

The next time you drain a canned beverage or take a journey in a car, you might like to think about what will happen to it when it reaches the end of its useful life. This teaching and learning package will look at metals recycling from a materials science viewpoint - not simply outlining the need for recycling, but explaining the complex scientific principles behind some aspects of the recycling process itself.